Starting January 6, 2025, we will be there for you as usual.
Diamond tools for brittle hard material processing
Processing ultra-hard materials requires innovative solutions.
One of our core competences is the production of galvanically interspersed diamond and CBN tools for the ultrasonic processing of brittle hard materials.
Ultrasonic processing
In ultrasonic processing, conventional manufacturing processes such as drilling, milling, etc. are supplemented with ultrasonic technology. This results in:
- Less tool wear
- Lower machining forces
- Better machinability
- Higher surface quality
- Lower working temperatures
Our ultrasonic tools for ultrasonic drilling, ultrasonic grinding and ultrasonic milling are, due to their technical properties, the solution for the ultrasonic processing of brittle hard materials.
The bond hardness, the material of the bond matrix, the grain quality and the diamond concentration are designed so that they can withstand the additionally generated oscillating movement kinematics when using ultrasound.
Advantages of ultrasonic tools
Ultrasonic technology offers advantages compared to conventional technology:
- Higher productivity through the use of ultrasound
- Increase in the service life of a galvanic tool
- Achievement of excellent surface qualities with high removal rates
- Reduction in cutting pressure due to lower wall thicknesses
- Good resharpening effect
Possible materials for ultrasonic processing
A large number of high-tech products are processed today with our high-tech diamond tools. Our diamond tools are used in a wide variety of industries, such as the watch industry, dental medical technology, automotive, aerospace, glass-ceramic industries and university and college research.
By our large variety of ultrasonic tools, such as ultrasonic drills, especially micro drills, the following materials can be processed:
- Quartz glass
- Float glass
- Glasses for the optical area
- Ceramics
- Boron carbides
- Carbon
- Dental ceramic
- Silicon
- Silicon carbides
- Titanium / steels
- Ferrites
- Hard metals
- Composites
- Zirconium oxides
- and many more
Our range of ultrasonic tools
- Ultrasonic drills (ultrasonic diamond hollow drills)
- Micro drills from outside diameter 0.3mm with internal cooling
- Galvanic diamond hollow drills with different diameters, wall thicknesses, grain sizes and drilling depths especially for your application
- Ultrasonic milling cutters
- Galvanically interspersed milling cutters from an outer diameter of 0.3 mm with internal cooling and any desired diameter and drilling depth according to technical possibilities
- Grinding tools
- We offer a large amount of galvanic grinding tools for a wide variety of applications. The selection ranges from reamers to grinding wheels, mounted points, cup wheels, special profiles and special tools, galvanically interspersed or coated, in resin bond with a wide variety of diameters and lengths.
- Special tools for the highest quality demands
- The product range includes diamond tools for almost all geometries and areas of applications
Our application engineers will be happy to answer your enquiries and advise you on the best possible solution. Find out more about our complete solutions.
Our tool service
Production stop due to a missing tool….?
This cannot happen with our Tool Shop!
- simple tool management
- efficient tool storage
- permanently available tools
- less storage effort
- automatic tool ordering system